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Manufacturing processes

Injection Molding and Post-processing for
a wide range of in-house operations

Our core business is Injection Molding but we strongly believe in the added value of acting as Full System Supplier for which we perform a wide range of manufacturing processes and finishing within the Injection Molding, Post-processing and Assembly departments.

In addition to internal activities, we have a highly qualified network to manage outsourced processes including painting, pad printing, screen printing, chrome plating, sublimation, milling and turning, injection molding up to 1500 tons, specific assemblies and packaging, etc.

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Our machinery

We have state-of-the-art technologies with a machine park of 23 hydraulic, hybrid and electric injection molding machines from 7t to 650t, assisted by manipulators, collaborative robots and specific auxiliary equipment.

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Materials

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Efficiency for Flexibility

The production activity is organized on 3 daily shifts and is managed with Nicim MES software for data collection and processing and production scheduling at finished capacity. This set-up allows for high organizational flexibility, lead-time optimization and quick replies to specific needs.

We manage the following in-house manufacturing technologies and post-molding processes:

  • Injection Molding
  • Bi-Material Molding
  • Gas-Injection Molding
  • Ultrasonic Welding
  • Vibration Welding
  • Laser Marking
  • Pad Printing
  • Assembly and Testing

Post-production Services

Some additional details on the main internal post-molding processes:

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Ultrasonic Welding

It is a quick and effective technique that creates a solid, clean and airtight bond without the use of consumables. It keeps the material unaltered and offer constancy of results for resistance to torsion and traction. It is suitable for applications that require high quality welding. It meets environmental requirements and increases recyclability by eliminating adhesives and chemical solvents. Ultrasonic welding is also used as a high precision and performing solution to put metal insert inside plastic parts.
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Vibration Welding

It is ideal for joining large plastic parts, complex areas, multi-plane objects and curved surfaces of varying shapes. Vibration welding uses heat energy generated when one part is held stationary while the other part is moved in a linear, back-and-forth motion. It uses heat energy generated when one part is held stationary while the other part is moved in a linear, back-and-forth motion. The heat generated initiates a controllable meltdown at the interface of the parts. It uses heat energy generated when one part is held stationary while the other part is moved in a linear, back-and-forth motion. The heat generated initiates a controllable meltdown at the interface of the parts.
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Laser marking

For high quality and long-lasting results of logos and codes, even progressive ones, on objects of different geometries. The most important advantages over conventional marking technologies are:
- The marking is permanent, as it is waterproof, resistant to wear and heat, light and chemicals;
- Laser marking is an extremely effective, high quality and forgery-proof process;
- Maximum flexibility in the design of the marking, so it is also suitable for areas usually difficult to access;
- The whole process takes place without any contact with the material;
- There is no additional cost for extra materials such as chemicals, inks, etc;
- The processed plastic is always free from pressures, tensions and fixings, in order to guarantee consistently uniform results;
- Processing is simple and no pre-treatment or post-processing is required.

GHEPI SRL
Via 8 Marzo n. 5
42025, Cavriago RE – Italy
VAT: IT00231800350
☎️ +39 0522 944265

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